diff --git a/src/modules/overseas-warehouse/api/deliveryOrders.ts b/src/modules/overseas-warehouse/api/deliveryOrders.ts
index 266bbe40..745b545a 100644
--- a/src/modules/overseas-warehouse/api/deliveryOrders.ts
+++ b/src/modules/overseas-warehouse/api/deliveryOrders.ts
@@ -64,7 +64,7 @@ export interface DeliveryOrderRow {
   createdAt: string
 }
 
-export interface DeliverySkuRow { inboundCode?: string | null; customerName?: string | null; destinationWarehouseCode?: string | null; receivingAddress?: string | null; shipmentNo?: string | null; fbaTrackingNo?: string | null; skuCode?: string | null; productName?: string | null; packageCount: number; weightKg?: number | null; volumeCbm?: number | null }
+export interface DeliverySkuRow { inboundCode?: string | null; customerName?: string | null; destinationWarehouseCode?: string | null; receivingAddress?: string | null; shipmentNo?: string | null; fbaTrackingNo?: string | null; skuCode?: string | null; productName?: string | null; packageCount: number; productQuantity?: number | null; weightKg?: number | null; volumeCbm?: number | null }
 export interface DeliveryFeeRow { id: string; feeDirection: string; feeType: string; currency: string; amount: number; remark?: string | null }
 export interface DeliveryOperationRow { id: string; operatedAt: string; operationNode: string; operatorName?: string | null; result: string }
 export interface DeliveryOrderDetail { order: DeliveryOrderRow; skus: DeliverySkuRow[]; fees: DeliveryFeeRow[]; operations: DeliveryOperationRow[] }
diff --git a/src/modules/overseas-warehouse/api/outbounds.ts b/src/modules/overseas-warehouse/api/outbounds.ts
index d83cff5d..d7f4b87c 100644
--- a/src/modules/overseas-warehouse/api/outbounds.ts
+++ b/src/modules/overseas-warehouse/api/outbounds.ts
@@ -21,7 +21,7 @@ export interface OutboundPalletRow {
 }
 export interface OutboundDetail { outbound: OutboundRow; pallets?: OutboundPalletRow[]; deliveries?: DeliveryOrderRow[] }
 export interface OutboundQuery { page: number; size: number; documentNo?: string; lxCode?: string; warehouseId?: string; status?: string; outboundType?: string }
-export interface ReturnOutboundCandidate { returnNo?: string | null; overseasWarehouseId?: string | null; cartonMark?: string | null; fbaCartonMark?: string | null; destinationWarehouseCode?: string | null; destinationWarehouseName?: string | null; totalQuantity?: number | null; status?: string | null }
+export interface ReturnOutboundCandidate { returnNo?: string | null; overseasWarehouseId?: string | null; cartonMark?: string | null; palletCode?: string | null; fbaCartonMark?: string | null; destinationWarehouseCode?: string | null; destinationWarehouseName?: string | null; totalQuantity?: number | null; status?: string | null }
 export interface OneClickOutboundCandidate { inventoryPositionId: string; orderNo?: string | null; customerId?: string | null; customerName?: string | null; overseasWarehouseId?: string | null; overseasWarehouseName?: string | null; palletNo?: string | null; inboundCode?: string | null; skuCode?: string | null; productName?: string | null; availablePackages: number; grossWeightKg: number; volumeWeightKg: number; volumeCbm: number }
 export interface WarehouseTransferOutboundCandidate { customerId: string; customerName?: string | null; transferNo: string; overseasWarehouseId: string; transferStatus: string; needRelabel: boolean; relabelNo?: string | null; destinationType?: 'FBA' | 'PRIVATE' | null; destinationWarehouseCode?: string | null; privateDestinationAddress?: string | null; privateDestinationPostalCode?: string | null; packageCount: number; grossWeightKg?: number | null; volumeCbm?: number | null }
 export interface WarehouseTransferDestinationPayload { transfers: Array<{ customerId: string; transferNo: string }>; destinationType: 'FBA' | 'PRIVATE'; destinationWarehouseId?: string; destinationWarehouseCode?: string; destinationWarehouseName?: string; privateDestinationAddress?: string; privateDestinationPostalCode?: string; privateDestinationContactName?: string; privateDestinationContactPhone?: string; idempotencyKey: string }
@@ -52,7 +52,7 @@ export async function listReturnOutboundCandidates(customerId: string, warehouse
   const response = await http.get<ApiEnvelope<ReturnOutboundCandidate[]>, ApiEnvelope<ReturnOutboundCandidate[]>>('/platform/v1/last-leg/outbound-orders/return/candidates', { params: { customerId, warehouseId } })
   return unwrapApiResponse(response)
 }
-export async function createReturnOutbound(customerId: string, payload: { recipient: string; overseasWarehouseId: string; returnNo: string; cartonMarks: string[]; remark?: string; idempotencyKey: string }) {
+export async function createReturnOutbound(customerId: string, payload: { recipient: string; overseasWarehouseId: string; returnNo: string; cartonMarks: string[]; skuCode?: string; unitType?: 'BOX' | 'PALLET'; remark?: string; idempotencyKey: string }) {
   const response = await http.post<ApiEnvelope<OutboundRow>, ApiEnvelope<OutboundRow>>('/platform/v1/last-leg/outbound-orders/return', payload, { params: { customerId } })
   return unwrapApiResponse(response)
 }
diff --git a/src/modules/overseas-warehouse/api/relabelOrders.ts b/src/modules/overseas-warehouse/api/relabelOrders.ts
index c19eaf2a..33942dc3 100644
--- a/src/modules/overseas-warehouse/api/relabelOrders.ts
+++ b/src/modules/overseas-warehouse/api/relabelOrders.ts
@@ -121,6 +121,41 @@ export interface RelabelDetailDto {
   completionEvidence?: { taskId: string; photoFileIds: string[]; completionRemark?: string | null; reviewerName?: string | null; reviewRemark?: string | null; completedAt?: string | null } | null
 }
 
+export interface ReturnPackingPlanBoxItem {
+  skuCode: string
+  quantity: number
+}
+
+export interface ReturnPackingPlanBox {
+  boxNo?: number
+  items: ReturnPackingPlanBoxItem[]
+  length?: number
+  width?: number
+  height?: number
+  weight?: number
+}
+
+export interface ReturnPackingPlanPayload {
+  returnNos: string[]
+  mode: 'CUSTOMER_INSTRUCTION' | 'WAREHOUSE_RECOMMENDATION'
+  boxes: ReturnPackingPlanBox[]
+  remark?: string
+  idempotencyKey: string
+}
+
+export interface ReturnPackingPlanDto extends ReturnPackingPlanPayload {
+  planNo: string
+  status: string
+  pushedAt?: string | null
+}
+
+export async function createReturnPackingPlan(payload: ReturnPackingPlanPayload) {
+  const response = await http.post<ApiEnvelope<ReturnPackingPlanDto>, ApiEnvelope<ReturnPackingPlanDto>>(
+    '/platform/v1/last-leg/return-packing-plans', payload,
+  )
+  return unwrapApiResponse(response) as ReturnPackingPlanDto
+}
+
 export async function listRelabelOrders(query: RelabelOrderQuery) {
   const response = await http.get<ApiEnvelope<OverseasPagePayload<RelabelSummaryDto>>, ApiEnvelope<OverseasPagePayload<RelabelSummaryDto>>>(
     '/platform/v1/last-leg/relabel-applications', { params: query },
diff --git a/src/modules/overseas-warehouse/pages/DeliveryOrderDetailView.vue b/src/modules/overseas-warehouse/pages/DeliveryOrderDetailView.vue
index 07468871..45bf95d0 100644
--- a/src/modules/overseas-warehouse/pages/DeliveryOrderDetailView.vue
+++ b/src/modules/overseas-warehouse/pages/DeliveryOrderDetailView.vue
@@ -84,11 +84,11 @@ watch([deliveryNo, customerId], () => { void load() }, { immediate: true })
           <el-tab-pane name="sku"><template #label><span class="density-tab-icon" aria-hidden="true">📦</span><span>{{ `SKU明细 (${detail?.skus.length || 0})` }}</span></template>
             <section class="tab-content" aria-label="SKU明细">
               <el-table :data="detail?.skus || []" border stripe empty-text="暂无SKU明细">
-                <el-table-column prop="inboundCode" label="入库码" min-width="160" /><el-table-column prop="customerName" label="客户" min-width="180" />
+                <el-table-column prop="inboundCode" label="来源单号 / 入库码" min-width="160" /><el-table-column prop="customerName" label="客户" min-width="180" />
                 <el-table-column prop="destinationWarehouseCode" label="目的仓编码" min-width="140" /><el-table-column prop="receivingAddress" label="收货地址" min-width="240" />
                 <el-table-column prop="shipmentNo" label="货件编号" min-width="160" /><el-table-column prop="fbaTrackingNo" label="FBA追踪号" min-width="160" />
                 <el-table-column prop="skuCode" label="SKU" min-width="140" /><el-table-column prop="productName" label="品名" min-width="160" />
-                <el-table-column prop="packageCount" label="箱数" width="90" align="right" /><el-table-column prop="weightKg" label="重量(kg)" width="110" align="right" /><el-table-column prop="volumeCbm" label="体积(m³)" width="110" align="right" />
+                <el-table-column prop="packageCount" label="箱数" width="90" align="right" /><el-table-column v-if="detail?.skus.some(item => item.productQuantity != null)" prop="productQuantity" label="件数" width="90" align="right" /><el-table-column prop="weightKg" label="重量(kg)" width="110" align="right" /><el-table-column prop="volumeCbm" label="体积(m³)" width="110" align="right" />
               </el-table>
             </section>
           </el-tab-pane>
diff --git a/src/modules/overseas-warehouse/pages/LastMileOrdersView.behavior.test.ts b/src/modules/overseas-warehouse/pages/LastMileOrdersView.behavior.test.ts
index ec295788..1e404573 100644
--- a/src/modules/overseas-warehouse/pages/LastMileOrdersView.behavior.test.ts
+++ b/src/modules/overseas-warehouse/pages/LastMileOrdersView.behavior.test.ts
@@ -834,4 +834,16 @@ describe('LastMileOrdersView pending order and container conversion', () => {
     expect(wrapper.html()).not.toContain('请输入目的仓名称')
     expect(transferLastMileOrders).not.toHaveBeenCalled()
   })
+
+  it('keeps the return packing entry and excludes return orders from manual inbound generation', async () => {
+    const wrapper = await mountView()
+    await selectRows(wrapper, [selectedRow({ orderTypeCode: 'RETURN_RELABEL', currentStatusCode: 'IN_WAREHOUSE', sourceOrderNo: 'RETURN-1' })])
+    const actions = wrapper.get('.data-table__business-actions')
+    expect(actions.text()).not.toContain('生成入库计划')
+    const packing = actions.findAll('button').find(action => action.text().includes('创建退货合箱计划（1）'))!
+    await packing.trigger('click')
+    await flushPromises()
+    const dialog = wrapper.findAllComponents(AppDialog).find(candidate => candidate.props('title') === '退货合箱计划')!
+    expect(dialog.props('modelValue')).toBe(true)
+  })
 })
diff --git a/src/modules/overseas-warehouse/pages/LastMileOrdersView.vue b/src/modules/overseas-warehouse/pages/LastMileOrdersView.vue
index e6e092d4..a8ad2f6b 100644
--- a/src/modules/overseas-warehouse/pages/LastMileOrdersView.vue
+++ b/src/modules/overseas-warehouse/pages/LastMileOrdersView.vue
@@ -1,7 +1,7 @@
 <script setup lang="ts">
 import '@/styles/adminDensity.css'
 import { computed, onMounted, reactive, ref, watch } from 'vue'
-import { Download, Pencil } from '@lucide/vue'
+import { Download, Pencil, PackagePlus } from '@lucide/vue'
 import { ElMessage, ElMessageBox } from 'element-plus'
 import { useRouter } from 'vue-router'
 import { listAllPlatformWarehouses, type PlatformWarehouseSummaryResource } from '@/modules/warehouses'
@@ -18,7 +18,7 @@ import RowActions, { type RowActionItem } from '@/shared/components/RowActions.v
 import { changeContainerReceivingWarehouse, convertLastMileContainerToInboundPlans, createManualInboundPlan, downloadLastMileOrders, getContainerInboundPlanPreview, getContainerPlanProgress, getLastMileOrderManualNodes, listContainerPlanProgress, listLastMileOrders, reviewDirectRelabelOrder, reviewReturnOrder, transferLastMileOrders, updateLastMileOrderHold, updateLastMileOrderManualNodes, type ContainerInboundPlanPreviewDto, type ContainerInboundPlanPreviewGroupDto, type ContainerInboundPlanPreviewOrderDto, type ContainerPlanProgressDetailDto, type ContainerPlanProgressSummaryDto, type ManualNodeCode } from '../api/lastMileOrders'
 import OrderReferenceText from '../components/OrderReferenceText.vue'
 import WarehouseTransferReviewDialog from '../components/WarehouseTransferReviewDialog.vue'
-import { confirmRelabelCompletion, getRelabelReviewTask, returnRelabelForRework } from '../api/relabelOrders'
+import { confirmRelabelCompletion, createReturnPackingPlan, getRelabelReviewTask, returnRelabelForRework, type ReturnPackingPlanBox } from '../api/relabelOrders'
 import { useAccessPreviewStore } from '@/core/access/accessPreview'
 import { overseasWarehousePermissions as permission } from '../permissions'
 import { lastMileStatusLabel, packageDifferenceText, toLastMileOrderListItem } from '../lastMilePresentation'
@@ -42,6 +42,32 @@ const containerDetail = ref<ContainerPlanProgressDetailDto | null>(null)
 const transferReviewOpen = ref(false)
 const transferReviewTarget = ref<LastMileOrderListItem | null>(null)
 const selectedRows = ref<LastMileOrderListItem[]>([])
+const packingPlanOpen = ref(false)
+const packingPlanLoading = ref(false)
+const packingPlanMode = ref<'CUSTOMER_INSTRUCTION' | 'WAREHOUSE_RECOMMENDATION'>('CUSTOMER_INSTRUCTION')
+const packingPlanRemark = ref('')
+const packingPlanBoxes = ref<ReturnPackingPlanBox[]>([])
+const selectedReturnRows = computed(() => selectedRows.value.filter((row) => row.orderTypeCode === 'RETURN_RELABEL' && ['COMPLETED', 'RECEIVED', 'IN_WAREHOUSE', '已完成入库'].includes(String(row.currentStatusCode || row.status || ''))))
+function openReturnPackingPlan() {
+  if (!selectedReturnRows.value.length) { ElMessage.warning('请勾选已入库的退货订单'); return }
+  packingPlanMode.value = 'CUSTOMER_INSTRUCTION'; packingPlanRemark.value = ''
+  packingPlanBoxes.value = [{ boxNo: 1, items: [{ skuCode: '', quantity: 0 }] }]
+  packingPlanOpen.value = true
+}
+function addReturnPackingBox() { packingPlanBoxes.value.push({ boxNo: packingPlanBoxes.value.length + 1, items: [{ skuCode: '', quantity: 0 }] }) }
+function removeReturnPackingBox(index: number) { if (packingPlanBoxes.value.length > 1) packingPlanBoxes.value.splice(index, 1) }
+function addReturnPackingItem(box: ReturnPackingPlanBox) { box.items.push({ skuCode: '', quantity: 0 }) }
+function removeReturnPackingItem(box: ReturnPackingPlanBox, index: number) { if (box.items.length > 1) box.items.splice(index, 1) }
+async function submitReturnPackingPlan() {
+  const boxes = packingPlanBoxes.value.map((box) => ({ ...box, items: box.items.filter((item) => item.skuCode.trim() && Number(item.quantity) > 0) })).filter((box) => box.items.length)
+  if (!boxes.length) { ElMessage.warning('至少配置一个目标箱'); return }
+  packingPlanLoading.value = true
+  try {
+    const result = await createReturnPackingPlan({ returnNos: selectedReturnRows.value.map((row) => String(row.sourceOrderNo || row.orderNo)).filter(Boolean), mode: packingPlanMode.value, boxes, remark: packingPlanRemark.value.trim() || undefined, idempotencyKey: globalThis.crypto?.randomUUID?.() || `return-packing-${Date.now()}` })
+    ElMessage.success(`合箱计划 ${result.planNo} 已推送 PDA`); packingPlanOpen.value = false; selectedRows.value = []
+  } catch (error) { ElMessage.error(getApiErrorDetails(error, '合箱计划推送失败，请重试').message) }
+  finally { packingPlanLoading.value = false }
+}
 const actionLoading = ref(false)
 const exportLoading = ref(false)
 async function exportOrders() { exportLoading.value = true; try { const { createdAt: range, ...rest } = filters.value; saveCsv(await downloadLastMileOrders({ ...rest, createdFrom: Array.isArray(range) && range[0] ? `${String(range[0]).slice(0, 10)}T00:00:00` : undefined, createdTo: Array.isArray(range) && range[1] ? `${String(range[1]).slice(0, 10)}T23:59:59` : undefined }) as Blob, '尾程订单.csv') } catch (cause) { ElMessage.error(getApiErrorDetails(cause, '尾程订单导出失败，请重试').message) } finally { exportLoading.value = false } }
@@ -446,6 +472,10 @@ function isRejectedReturn(source: object) {
 }
 function hasSelectedRejectedReturn() { return selectedRows.value.some(isRejectedReturn) }
 function hasSelectedInboundPlan() { return selectedRows.value.some(hasInboundPlan) }
+const inboundPlanExcludedOrderTypes = new Set(['WAREHOUSE_TRANSFER', 'RELABEL_APPLICATION', 'RETURN_RELABEL'])
+function canGenerateInboundPlan(row: LastMileOrderListItem) {
+  return !inboundPlanExcludedOrderTypes.has(String(row.orderTypeCode || row.orderType || ''))
+}
 async function loadTransferWarehouseOptions() {
   transferWarehouseLoading.value = true
   transferWarehouseError.value = null
@@ -967,7 +997,7 @@ onMounted(() => { void load() })
       </div>
     </section></template>
 
-      <template v-if="statusTab !== '柜子'" #toolbar-actions><el-button v-if="access.can(permission.lastMileOrderExport)" plain :loading="exportLoading" @click="exportOrders"><Download :size="16" />导出订单</el-button><el-button v-if="access.can(permission.lastMileOrderTransfer)" plain :disabled="!selectedRows.length || hasSelectedRejectedReturn() || actionLoading" @click="openTransfer">转仓</el-button><el-button v-if="access.can(permission.inboundOrderCreate)" type="primary" plain :disabled="selectedRows.length !== 1 || hasSelectedRejectedReturn() || hasSelectedInboundPlan() || actionLoading" @click="openInboundPlan()">生成入库计划</el-button><el-button v-if="statusTab === '待分配' && access.can(permission.inboundOrderCreate)" type="primary" :disabled="actionLoading" @click="openContainerConversion">按柜批量生成</el-button></template>
+      <template v-if="statusTab !== '柜子'" #toolbar-actions><el-button v-if="selectedReturnRows.length" type="warning" @click="openReturnPackingPlan"><PackagePlus :size="16" />创建退货合箱计划（{{ selectedReturnRows.length }}）</el-button><el-button v-if="access.can(permission.lastMileOrderExport)" plain :loading="exportLoading" @click="exportOrders"><Download :size="16" />导出订单</el-button><el-button v-if="access.can(permission.lastMileOrderTransfer)" plain :disabled="!selectedRows.length || hasSelectedRejectedReturn() || actionLoading" @click="openTransfer">转仓</el-button><el-button v-if="access.can(permission.inboundOrderCreate) && selectedRows.length === 1 && canGenerateInboundPlan(selectedRows[0])" type="primary" plain :disabled="hasSelectedInboundPlan() || actionLoading" @click="openInboundPlan()">生成入库计划</el-button><el-button v-if="statusTab === '待分配' && access.can(permission.inboundOrderCreate)" type="primary" :disabled="actionLoading" @click="openContainerConversion">按柜批量生成</el-button></template>
       <template #relabelOrderNo="{ row }"><div v-for="application in row.relabelApplications" :key="application.relabelNo" class="relabel-suborder">{{ application.relabelNo }}</div><span v-if="!row.relabelApplications?.length">{{ row.relabelOrderNo }}</span></template>
       <template #relabelStatus="{ row }"><div v-for="application in row.relabelApplications" :key="application.relabelNo" class="relabel-suborder">{{ application.statusLabel }} · {{ application.quantity }} 件</div><span v-if="!row.relabelApplications?.length">{{ row.relabelStatus }}</span></template>
       <template #actions="{ row }"><RowActions text-actions :actions="lastMileRowActions(row as LastMileOrderListItem)" :more-label="`更多尾程订单操作 · ${(row as LastMileOrderListItem).orderNo || '当前记录'}`" @action="handleLastMileRowAction($event, row as LastMileOrderListItem)" /></template>
@@ -976,6 +1006,7 @@ onMounted(() => { void load() })
       <template #pagination-left>共 {{ total }} 条尾程订单 · 已选 {{ selectedRows.length }} 条</template>
     </DataTable>
   </ListPageLayout></AdminPage>
+  <AppDialog class="admin-density-dialog" v-model="packingPlanOpen" title="退货合箱计划" width="min(980px, calc(100vw - 28px))" confirm-text="推送 PDA" :confirm-loading="packingPlanLoading" @confirm="submitReturnPackingPlan"><el-radio-group v-model="packingPlanMode"><el-radio-button label="CUSTOMER_INSTRUCTION">客户合箱指令</el-radio-button><el-radio-button label="WAREHOUSE_RECOMMENDATION">仓库自主合箱</el-radio-button></el-radio-group><div v-for="(box, index) in packingPlanBoxes" :key="index" class="packing-box"><div class="packing-box-head"><strong>第 {{ index + 1 }} 箱</strong><el-button text type="danger" @click="removeReturnPackingBox(index)">删除箱</el-button></div><div v-for="(item, itemIndex) in box.items" :key="itemIndex" class="packing-item"><el-input v-model="item.skuCode" placeholder="SKU" /><el-input-number v-model="item.quantity" :min="0" :precision="0" placeholder="数量" /><el-button text type="danger" @click="removeReturnPackingItem(box, itemIndex)">移除</el-button></div><el-button text type="primary" @click="addReturnPackingItem(box)">+ 添加 SKU</el-button></div><el-button plain type="primary" @click="addReturnPackingBox">+ 添加箱</el-button><el-input v-model="packingPlanRemark" type="textarea" :rows="2" placeholder="合箱备注（选填）" /></AppDialog>
   <WarehouseTransferReviewDialog v-if="transferReviewTarget" v-model="transferReviewOpen" :customer-id="transferReviewTarget.customerId" :customer-name="transferReviewTarget.owner" :transfer-no="transferReviewTarget.orderNo" @reviewed="load()" />
   <AppDialog class="admin-density-dialog" v-model="transferOpen" title="转仓" confirm-text="确认转仓" :loading="transferWarehouseLoading" :confirm-loading="actionLoading" :confirm-disabled="!transferForm.warehouseId || Boolean(transferWarehouseError)" @confirm="submitTransfer">
     <LoadErrorState v-if="transferWarehouseError" title="FBA 仓候选加载失败" :message="transferWarehouseError.message" compact @retry="loadTransferWarehouseOptions">
diff --git a/src/modules/overseas-warehouse/pages/OutboundsView.vue b/src/modules/overseas-warehouse/pages/OutboundsView.vue
index 4b1d4ac0..748c9869 100644
--- a/src/modules/overseas-warehouse/pages/OutboundsView.vue
+++ b/src/modules/overseas-warehouse/pages/OutboundsView.vue
@@ -37,9 +37,10 @@ const deliveryAddress = ref(''); const postalCode = ref(''); const contactName =
 const returnStockRows = ref<ReturnStockRow[]>([])
 const returnCartonRows = ref<ReturnCartonRow[]>([])
 const selectedReturnSkus = ref<string[]>([])
+const returnPickMode = ref<'BOX' | 'SKU'>('BOX')
 const returnSkuQueryInput = ref(''); const returnSkuQuery = ref('')
 const returnCartonQueryInput = ref(''); const returnCartonQuery = ref('')
-const returnSkuPage = ref(1); const returnCartonPage = ref(1)
+const returnSkuPage = ref(1); const returnCartonPage = ref(1); const returnUnitType = ref<'BOX' | 'PALLET'>('BOX')
 const returnSkuPageSize = ref(5); const returnCartonPageSize = ref(5)
 const returnCartonDetails = ref<Record<string, ReturnCartonDetail>>({})
 const customerOptions = computed(() => {
@@ -65,10 +66,22 @@ function transferCustomerName(row: WarehouseTransferOutboundCandidate) {
 }
 const selectedReturnStock = computed(() => returnStockRows.value.filter((item) => Number(item.availableQuantity || 0) > 0))
 const selectedReturnCartons = computed(() => returnCartonRows.value.filter((item) => item.status === 'AVAILABLE'))
+const returnOrderOptions = computed(() => [...new Set([
+  ...returnCandidates.value.flatMap(item => (item.returnNo || '').split(',')),
+  ...returnCartonRows.value.flatMap(item => (item.sourceReturnNo || '').split(',')),
+].map(no => no.trim()).filter(Boolean))])
+const returnCandidateByMark = computed(() => Object.fromEntries(returnCandidates.value.map(item => [item.cartonMark || '', item])))
+const returnPallets = computed(() => [...new Set(returnCandidates.value.filter(item => !selectedReturnNo.value || (item.returnNo || '').split(',').includes(selectedReturnNo.value)).map(item => item.palletCode).filter((code): code is string => Boolean(code)))])
 const queryTokens = (value: string) => value.split(/[,，\n]+/).map((item) => item.replace(/\s+/g, '').toLowerCase()).filter(Boolean)
 const matchesAnyToken = (value: string, query: string) => { const tokens = queryTokens(query); const normalized = value.replace(/\s+/g, '').toLowerCase(); return !tokens.length || tokens.some((token) => normalized.includes(token)) }
 const filteredReturnStocks = computed(() => selectedReturnStock.value.filter((item) => matchesAnyToken(`${item.skuCode},${item.productNameZh || ''}`, returnSkuQuery.value)))
 const filteredReturnCartons = computed(() => selectedReturnCartons.value.filter((item) => {
+  if (selectedReturnNo.value && !(item.sourceReturnNo || returnCandidateByMark.value[item.cartonMark]?.returnNo || '').split(',').includes(selectedReturnNo.value)) return false
+  if (returnPickMode.value === 'SKU') {
+    const detail = returnCartonDetails.value[item.cartonMark]
+    if (!selectedReturnSkus.value.length || returnCandidateByMark.value[item.cartonMark]?.palletCode
+      || detail?.items?.length !== 1 || detail.items[0]?.skuCode !== selectedReturnSkus.value[0]) return false
+  }
   const detailSkus = returnCartonDetails.value[item.cartonMark]?.items?.map((detail) => detail.skuCode).join(',') || ''
   return matchesAnyToken(`${item.cartonMark},${item.fbaCartonMark || ''},${detailSkus}`, returnCartonQuery.value)
 }))
@@ -155,8 +168,14 @@ function resetDropshipCandidates() { dropshipQueryInput.value = ''; dropshipQuer
 function normalizeBatchQuery(value: string) { return value.split(/[,，\n]+/).map((item) => item.replace(/\s+/g, '')).filter(Boolean).join(',') }
 function searchReturnSkus() { returnSkuQueryInput.value = normalizeBatchQuery(returnSkuQueryInput.value); returnSkuQuery.value = returnSkuQueryInput.value; returnSkuPage.value = 1 }
 function searchReturnCartons() { returnCartonQueryInput.value = normalizeBatchQuery(returnCartonQueryInput.value); returnCartonQuery.value = returnCartonQueryInput.value; returnCartonPage.value = 1 }
-function toggleReturnSku(sku: string, checked: boolean | string | number) { selectedReturnSkus.value = checked ? [...new Set([...selectedReturnSkus.value, sku])] : selectedReturnSkus.value.filter((value) => value !== sku) }
+function toggleReturnSku(sku: string, checked: boolean | string | number) { selectedReturnSkus.value = checked ? [sku] : []; selectedReturnMarks.value = [] }
+function changeReturnPickMode() { selectedReturnSkus.value = []; selectedReturnMarks.value = []; returnUnitType.value = 'BOX' }
+function changeReturnUnitType() { selectedReturnMarks.value = [] }
 function toggleReturnCarton(cartonMark: string, checked: boolean | string | number) { selectedReturnMarks.value = checked ? [...new Set([...selectedReturnMarks.value, cartonMark])] : selectedReturnMarks.value.filter((value) => value !== cartonMark) }
+function toggleReturnPallet(palletCode: string, checked: boolean | string | number) {
+  const marks = returnCandidates.value.filter(item => item.palletCode === palletCode && item.cartonMark).map(item => item.cartonMark!)
+  selectedReturnMarks.value = checked ? [...new Set([...selectedReturnMarks.value, ...marks])] : selectedReturnMarks.value.filter(mark => !marks.includes(mark))
+}
 async function submit() {
   if (outboundType.value !== 'WAREHOUSE_TRANSFER_OUTBOUND' && !selectedWarehouseId.value) { ElMessage.warning('请选择海外仓'); return }
   if (outboundType.value === 'RETURN_OUTBOUND' && !selectedCustomerId.value) { ElMessage.warning('请选择客户'); return }
@@ -172,8 +191,9 @@ async function submit() {
       ElMessage.success(`已为 ${selected.length} 个转运单绑定目的地，可进入智能排车`)
     } else if (outboundType.value === 'RETURN_OUTBOUND') {
       if (!recipient.value.trim() || !selectedReturnNo.value || !selectedReturnMarks.value.length) { ElMessage.warning('请填写收件信息并选择退货单和箱唛'); return }
-      await createReturnOutbound(selectedCustomerId.value, { recipient: recipient.value.trim(), overseasWarehouseId: selectedWarehouseId.value, returnNo: selectedReturnNo.value, cartonMarks: selectedReturnMarks.value, remark: remark.value.trim() || undefined, idempotencyKey: `web-return-${Date.now()}` })
-      ElMessage.success('退货出库单已创建并推送PDA箱唛拣货任务')
+      if (returnPickMode.value === 'SKU' && selectedReturnSkus.value.length !== 1) { ElMessage.warning('请选择一个 SKU'); return }
+      await createReturnOutbound(selectedCustomerId.value, { recipient: recipient.value.trim(), overseasWarehouseId: selectedWarehouseId.value, returnNo: selectedReturnNo.value, cartonMarks: selectedReturnMarks.value, skuCode: returnPickMode.value === 'SKU' ? selectedReturnSkus.value[0] : undefined, unitType: returnPickMode.value === 'SKU' ? 'BOX' : returnUnitType.value, remark: remark.value.trim() || undefined, idempotencyKey: `web-return-${Date.now()}` })
+      ElMessage.success('退货出库单和待派送单已创建，作业已推送 PDA')
     } else {
       const selected = dropshipCandidates.value.filter(item => selectedDropshipIds.value.includes(dropshipCandidateKey(item)))
       if (!selected.length) { ElMessage.warning('请至少选择一个已完成入库的一件代发订单'); return }
@@ -291,21 +311,24 @@ onMounted(load)
       <template v-else>
         <el-form-item label="收件信息" required><el-input v-model="recipient" placeholder="请输入收件人、电话和地址" /></el-form-item>
         <el-form-item label="海外仓" required><el-select v-model="selectedWarehouseId" :disabled="!selectedCustomerId" filterable placeholder="请选择海外仓" @change="loadReturnCandidates"><el-option v-for="item in warehouseOptions" :key="item.value" :value="item.value" :label="item.label" /></el-select></el-form-item>
+        <el-form-item label="退货单" required><el-select v-model="selectedReturnNo" filterable placeholder="选择已签收入库的退货单" @change="selectedReturnMarks = []"><el-option v-for="no in returnOrderOptions" :key="no" :label="no" :value="no" /></el-select></el-form-item>
+        <el-form-item label="出库维度"><el-radio-group v-model="returnPickMode" @change="changeReturnPickMode"><el-radio-button value="BOX">箱 / 托</el-radio-button><el-radio-button value="SKU">单 SKU</el-radio-button></el-radio-group></el-form-item>
+        <el-form-item v-if="returnPickMode === 'BOX'" label="箱托方式"><el-radio-group v-model="returnUnitType" @change="changeReturnUnitType"><el-radio-button value="BOX">按箱号出库</el-radio-button><el-radio-button value="PALLET">按托盘出库</el-radio-button></el-radio-group></el-form-item>
+        <el-form-item v-if="returnPickMode === 'BOX' && returnUnitType === 'PALLET' && returnPallets.length" label="整托选择"><div class="return-pallet-options"><el-checkbox v-for="code in returnPallets" :key="code" :model-value="returnCandidates.filter(item => item.palletCode === code && item.cartonMark).every(item => selectedReturnMarks.includes(item.cartonMark!))" @change="toggleReturnPallet(code, $event)">{{ code }}</el-checkbox></div></el-form-item>
         <div class="return-lists">
           <section class="return-list-card">
-            <div class="list-title"><span>SKU库存</span><small>支持多个 SKU，用英文逗号分隔</small></div>
+            <div class="list-title"><span>SKU库存</span><small>按 SKU 查询</small></div>
             <div class="candidate-query"><el-input v-model="returnSkuQueryInput" clearable placeholder="如：SKU001,SKU002" /><el-button type="primary" @click="searchReturnSkus">查询</el-button></div>
-            <el-table :data="pagedReturnStocks" border stripe class="return-result-table" max-height="400"><el-table-column label="选择" width="60" align="center"><template #default="{ row }"><el-checkbox :model-value="selectedReturnSkus.includes(row.skuCode)" @change="toggleReturnSku(row.skuCode, $event)" /></template></el-table-column><el-table-column prop="skuCode" label="SKU" min-width="150" show-overflow-tooltip /><el-table-column prop="productNameZh" label="品名" min-width="150" show-overflow-tooltip /><el-table-column prop="availableQuantity" label="可用数量" width="100" align="right" /></el-table>
-            <div class="return-pagination"><span>已选择 {{ selectedReturnSkus.length }} 个 SKU</span><el-pagination v-model:current-page="returnSkuPage" v-model:page-size="returnSkuPageSize" :page-sizes="[5, 10, 20, 50]" :total="filteredReturnStocks.length" layout="total, sizes, prev, pager, next" @size-change="returnSkuPage = 1" /></div>
+            <el-table :data="pagedReturnStocks" border stripe class="return-result-table" max-height="400"><el-table-column v-if="returnPickMode === 'SKU'" label="选择" width="60" align="center"><template #default="{ row }"><el-checkbox :model-value="selectedReturnSkus.includes(row.skuCode)" @change="toggleReturnSku(row.skuCode, $event)" /></template></el-table-column><el-table-column prop="skuCode" label="SKU" min-width="150" show-overflow-tooltip /><el-table-column prop="productNameZh" label="品名" min-width="150" show-overflow-tooltip /><el-table-column prop="availableQuantity" label="可用数量" width="100" align="right" /></el-table>
+            <div class="return-pagination"><span>{{ returnPickMode === 'SKU' ? `已选择 ${selectedReturnSkus.length} 个 SKU` : 'SKU 库存' }}</span><el-pagination v-model:current-page="returnSkuPage" v-model:page-size="returnSkuPageSize" :page-sizes="[5, 10, 20, 50]" :total="filteredReturnStocks.length" layout="total, sizes, prev, pager, next" @size-change="returnSkuPage = 1" /></div>
           </section>
           <section class="return-list-card">
             <div class="list-title"><span>箱号列表</span><small>支持多个箱号或 SKU，用英文逗号分隔</small></div>
             <div class="candidate-query"><el-input v-model="returnCartonQueryInput" clearable placeholder="如：RC001,RC002 或 SKU001,SKU002" /><el-button type="primary" @click="searchReturnCartons">查询</el-button></div>
-            <el-table :data="pagedReturnCartons" border stripe class="return-result-table" max-height="400"><el-table-column label="选择" width="60" align="center"><template #default="{ row }"><el-checkbox :model-value="selectedReturnMarks.includes(row.cartonMark)" @change="toggleReturnCarton(row.cartonMark, $event)" /></template></el-table-column><el-table-column prop="cartonMark" label="箱号" min-width="190" show-overflow-tooltip /><el-table-column label="箱内SKU及数量" min-width="230"><template #default="{ row }">{{ returnCartonDetails[row.cartonMark]?.items?.map((item) => `${item.skuCode} × ${item.quantity}`).join('，') || '加载中' }}</template></el-table-column></el-table>
+            <el-table :data="pagedReturnCartons" border stripe class="return-result-table" max-height="400"><el-table-column label="选择" width="60" align="center"><template #default="{ row }"><el-checkbox :model-value="selectedReturnMarks.includes(row.cartonMark)" @change="toggleReturnCarton(row.cartonMark, $event)" /></template></el-table-column><el-table-column prop="cartonMark" label="箱号" min-width="190" show-overflow-tooltip /><el-table-column label="托盘" min-width="150"><template #default="{ row }">{{ returnCandidateByMark[row.cartonMark]?.palletCode || '散箱' }}</template></el-table-column><el-table-column label="箱内SKU及数量" min-width="230"><template #default="{ row }">{{ returnCartonDetails[row.cartonMark]?.items?.map((item) => `${item.skuCode} × ${item.quantity}`).join('，') || '加载中' }}</template></el-table-column></el-table>
             <div class="return-pagination"><span>已选择 {{ selectedReturnMarks.length }} 个箱号</span><el-pagination v-model:current-page="returnCartonPage" v-model:page-size="returnCartonPageSize" :page-sizes="[5, 10, 20, 50]" :total="filteredReturnCartons.length" layout="total, sizes, prev, pager, next" @size-change="returnCartonPage = 1" /></div>
           </section>
         </div>
-        <el-alert title="退货出库支持按客户选择单个或多个箱子；SKU数量直接从所选箱唛明细扣减。" type="info" :closable="false" />
       </template>
       <el-form-item label="备注"><el-input v-model="remark" type="textarea" :autosize="{ minRows: 1, maxRows: 3 }" placeholder="请输入备注（选填）" /></el-form-item>
     </el-form>
@@ -336,6 +359,7 @@ onMounted(load)
 .candidate-pagination :deep(.el-pagination__sizes .el-select), .return-pagination :deep(.el-pagination__sizes .el-select) { width: 128px; }
 .candidate-pagination :deep(.el-pagination__jump .el-input) { width: 56px; }
 .return-lists { display: grid; grid-template-columns: minmax(0, 1fr) minmax(0, 1fr); gap: var(--admin-space-5); width: 100%; margin: var(--admin-space-1) 0 var(--admin-space-5); }
+.return-pallet-options { display: flex; flex-wrap: wrap; gap: 8px 16px; }
 .return-list-card { min-width: 0; padding: var(--admin-space-5); border: 1px solid var(--el-border-color-light); border-radius: var(--admin-radius); background: var(--el-fill-color-extra-light); }
 .list-title { display: flex; align-items: baseline; justify-content: space-between; gap: var(--admin-space-5); margin-bottom: var(--admin-space-5); }
 .list-title span { color: var(--el-text-color-primary); font-size: var(--admin-font-section); font-weight: 650; }
diff --git a/src/modules/overseas-warehouse/pages/RelabelOrdersView.test.ts b/src/modules/overseas-warehouse/pages/RelabelOrdersView.test.ts
index 839fbf81..125962cd 100644
--- a/src/modules/overseas-warehouse/pages/RelabelOrdersView.test.ts
+++ b/src/modules/overseas-warehouse/pages/RelabelOrdersView.test.ts
@@ -91,7 +91,7 @@ describe('RelabelOrdersView', () => {
     formItem(wrapper, '新SKU').findComponent({ name: 'ElInput' }).vm.$emit('update:modelValue', 'SKU-2')
     await flushPromises()
 
-    const dialog = wrapper.findComponent(AppDialog)
+    const dialog = wrapper.findAllComponents(AppDialog).find(candidate => candidate.props('title') === '新增换标单')!
     dialog.vm.$emit('confirm')
     await flushPromises()
     expect(dialog.props('modelValue')).toBe(true)
@@ -144,4 +144,22 @@ describe('RelabelOrdersView', () => {
       relabelNo: 'FBR202608272092853218068373506',
     }))
   })
+
+  it('keeps multi-selection connected to the packing-plan dialog in the integrated list', async () => {
+    vi.mocked(listRelabelOrders).mockResolvedValueOnce({
+      records: [{ id: '1', relabelNo: 'RL-1', customerOrderNo: 'RETURN-1', skuCodes: 'SKU-TEST', totalPackageCount: 2, status: 'PENDING_PROCESSING' }],
+      page: 1, size: 10, total: 1, pages: 1,
+    })
+    const wrapper = mount(RelabelOrdersView, { attachTo: document.body, global: { plugins: [ElementPlus] } })
+    await flushPromises()
+    const table = wrapper.findComponent({ name: 'ElTable' })
+    table.vm.$emit('selection-change', table.props('data'))
+    await flushPromises()
+    const createPlan = wrapper.get('.data-table__business-actions').findAll('button').find(button => button.text().includes('创建合箱计划（1）'))!
+    await createPlan.trigger('click')
+    await flushPromises()
+    const dialog = wrapper.findAllComponents(AppDialog).find(candidate => candidate.props('title') === '配置退货合箱计划')!
+    expect(dialog.props('modelValue')).toBe(true)
+    expect(dialog.findAllComponents({ name: 'ElInput' }).some(input => input.props('modelValue') === 'SKU-TEST')).toBe(true)
+  })
 })
diff --git a/src/modules/overseas-warehouse/pages/RelabelOrdersView.vue b/src/modules/overseas-warehouse/pages/RelabelOrdersView.vue
index 5ebcb77f..6f7a247b 100644
--- a/src/modules/overseas-warehouse/pages/RelabelOrdersView.vue
+++ b/src/modules/overseas-warehouse/pages/RelabelOrdersView.vue
@@ -1,7 +1,7 @@
 <script setup lang="ts">
 import '@/styles/adminDensity.css'
 import { computed, onMounted, reactive, ref, watch } from 'vue'
-import { Plus } from '@lucide/vue'
+import { Plus, PackagePlus } from '@lucide/vue'
 import { ElMessage } from 'element-plus'
 import { useRouter } from 'vue-router'
 import { useAccessPreviewStore } from '@/core/access/accessPreview'
@@ -14,7 +14,7 @@ import ListPageLayout from '@/shared/components/ListPageLayout.vue'
 import LoadErrorState from '@/shared/components/LoadErrorState.vue'
 import QueryToolbar, { type QueryField, type QueryModel } from '@/shared/components/QueryToolbar.vue'
 import AppDialog from '@/shared/components/AppDialog.vue'
-import { changeRelabelOrderStatus, createRelabelOrder, listRelabelOrders, listRelabelWarehouseOptions, type RelabelWarehouseOptionDto } from '../api/relabelOrders'
+import { changeRelabelOrderStatus, createRelabelOrder, createReturnPackingPlan, listRelabelOrders, listRelabelWarehouseOptions, type RelabelWarehouseOptionDto, type ReturnPackingPlanBox } from '../api/relabelOrders'
 import { overseasWarehousePermissions as permission } from '../permissions'
 import { formatOverseasDateTime, relabelBusinessStatusLabel } from '../lastMilePresentation'
 import type { RelabelOrderListItem } from '../types'
@@ -39,6 +39,7 @@ const fields = computed<QueryField[]>(() => [
 ])
 const columns: DataTableColumn[] = [
   { key: 'actions', label: '操作', width: 180, fixed: 'left', slotName: 'actions' },
+  { key: 'selection', type: 'selection', width: 48, fixed: 'left' },
   { key: 'orderNo', label: '换标单号', minWidth: 170 },
   { key: 'sku', label: '商品SKU', minWidth: 150 },
   { key: 'productName', label: '中文品名', minWidth: 180 },
@@ -57,6 +58,12 @@ const submitting = ref(false)
 const editSourceStatus = ref('')
 const form = reactive({ orderNo: '', customerId: '', relatedOrderNo: '', sku: '', productName: '', cartons: undefined as number | undefined, budgetTotal: undefined as number | undefined, status: 'PENDING_PROCESSING', labelRequirement: '', relabelCost: undefined as number | undefined, remark: '', warehouseId: '', labelDeadline: '', contactName: '', contactPhone: '', shipmentNo: '', newSkuCode: '' })
 const createIdempotencyKey = ref('')
+const selectedRows = ref<RelabelOrderListItem[]>([])
+const packingDialogOpen = ref(false)
+const packingSubmitting = ref(false)
+const packingMode = ref<'CUSTOMER_INSTRUCTION' | 'WAREHOUSE_RECOMMENDATION'>('CUSTOMER_INSTRUCTION')
+const packingRemark = ref('')
+const packingBoxes = ref<ReturnPackingPlanBox[]>([])
 const allowedStatusOptions = computed(() => {
   if (editSourceStatus.value === 'PENDING_REVIEW') return ['PENDING_PROCESSING', 'REJECTED']
   if (editSourceStatus.value === 'PENDING_PROCESSING') return ['PROCESSING', 'REJECTED', 'CANCELLED']
@@ -65,6 +72,39 @@ const allowedStatusOptions = computed(() => {
 })
 
 function optionalNumber(value: unknown) { const number = Number(value); return value === '' || value == null || !Number.isFinite(number) ? undefined : number }
+function selectedSkus() {
+  const values = new Map<string, number>()
+  for (const row of selectedRows.value) {
+    const skus = String(row.sku || '').split(',').map((value) => value.trim()).filter(Boolean)
+    for (const sku of skus.length ? skus : ['未维护 SKU']) values.set(sku, (values.get(sku) || 0) + Math.max(0, Number(row.cartons || 0)))
+  }
+  return [...values.entries()].map(([skuCode, quantity]) => ({ skuCode, quantity }))
+}
+function openPackingPlan() {
+  if (!selectedRows.value.length) { ElMessage.warning('请先勾选已入库退货订单'); return }
+  packingMode.value = 'CUSTOMER_INSTRUCTION'
+  packingRemark.value = ''
+  packingBoxes.value = selectedSkus().map((item, index) => ({ boxNo: index + 1, items: [{ ...item }] }))
+  packingDialogOpen.value = true
+}
+function addPackingBox() { packingBoxes.value.push({ boxNo: packingBoxes.value.length + 1, items: [{ skuCode: '', quantity: 0 }] }) }
+function removePackingBox(index: number) { if (packingBoxes.value.length > 1) packingBoxes.value.splice(index, 1) }
+function addBoxItem(box: ReturnPackingPlanBox) { box.items.push({ skuCode: '', quantity: 0 }) }
+function removeBoxItem(box: ReturnPackingPlanBox, index: number) { if (box.items.length > 1) box.items.splice(index, 1) }
+async function submitPackingPlan() {
+  if (packingSubmitting.value) return
+  const boxes = packingBoxes.value.map((box, index) => ({ ...box, boxNo: index + 1, items: box.items.filter((item) => item.skuCode.trim() && Number(item.quantity) > 0).map((item) => ({ skuCode: item.skuCode.trim(), quantity: Number(item.quantity) })) })).filter((box) => box.items.length)
+  if (!boxes.length) { ElMessage.warning('至少配置一个箱和一条 SKU 数量'); return }
+  packingSubmitting.value = true
+  try {
+    const result = await createReturnPackingPlan({ returnNos: selectedRows.value.map((row) => row.relatedOrderNo).filter((value) => value && value !== '—'), mode: packingMode.value, boxes, remark: packingRemark.value.trim() || undefined, idempotencyKey: globalThis.crypto?.randomUUID?.() || `packing-${Date.now()}` })
+    ElMessage.success(`合箱计划 ${result.planNo} 已推送 PDA`)
+    packingDialogOpen.value = false
+    selectedRows.value = []
+    await load()
+  } catch (error) { ElMessage.error(getApiErrorDetails(error, '合箱计划推送失败，请重试').message) }
+  finally { packingSubmitting.value = false }
+}
 function openForm(mode: 'create' | 'edit', source?: object) {
   const row = source as RelabelOrderListItem | undefined
   dialogMode.value = mode
@@ -192,17 +232,26 @@ watch(dialogOpen, (open) => { if (!open) createIdempotencyKey.value = '' })
   <AdminPage class="admin-density"><ListPageLayout aria-label="换标单列表">
 
 
-    <section><DataTable appearance="integrated" :stripe="false" column-settings-mode="show" :results-visible="!loadError" v-model:page="page" v-model:page-size="pageSize" :data="rows" :columns="columns" :loading="loading" :total="total" preference-key="overseas-relabel-orders" row-key="orderNo" empty-text="暂无换标单" @update:page="load()" @update:page-size="page = 1; load()">
+    <section><DataTable appearance="integrated" :stripe="false" column-settings-mode="show" :results-visible="!loadError" v-model:page="page" v-model:page-size="pageSize" :data="rows" :columns="columns" :loading="loading" :total="total" preference-key="overseas-relabel-orders" row-key="orderNo" empty-text="暂无换标单" @selection-change="selectedRows = $event" @update:page="load()" @update:page-size="page = 1; load()">
         <template #toolbar-start><h1>换标单</h1></template>
         <template #filters><QueryToolbar v-model="filters" :fields="fields" :loading="loading" ariaLabel="换标单筛选" preference-key="overseas-relabel-orders-query" :search-on-reset="false" @search="search" @reset="reset" /></template>
         <template #notices><template v-if="loadError"><LoadErrorState title="换标单加载失败" :message="loadError.message" :loading="loading" @retry="load"><template #details><ApiErrorMeta :details="loadError" /></template></LoadErrorState></template></template>
 
 
-      <template #toolbar-actions><el-button v-if="access.can(permission.relabelOrderCreate)" type="primary" @click="openForm('create')"><Plus :size="16" />新增换标单</el-button></template>
+      <template #toolbar-actions><el-button v-if="selectedRows.length" type="warning" @click="openPackingPlan"><PackagePlus :size="16" />创建合箱计划（{{ selectedRows.length }}）</el-button><el-button v-if="access.can(permission.relabelOrderCreate)" type="primary" @click="openForm('create')"><Plus :size="16" />新增换标单</el-button></template>
       <template #actions="{ row }"><div class="density-actions row-actions admin-text-actions"><el-button class="density-action" data-tone="neutral" size="small" @click="openDetail(row)">查看</el-button><el-button class="density-action" data-tone="warning" v-if="access.can(permission.relabelOrderStatus) && canAudit(row)" size="small" @click="openForm('edit', row)">审核</el-button></div></template>
       <template #pagination-left>共 {{ total }} 条换标单</template>
     </DataTable></section>
   </ListPageLayout>
+  <AppDialog class="admin-density-dialog" v-model="packingDialogOpen" title="配置退货合箱计划" width="min(980px, calc(100vw - 28px))" confirm-text="推送 PDA 合箱计划" :confirm-loading="packingSubmitting" @confirm="submitPackingPlan">
+    <div class="packing-plan-dialog">
+      <div class="packing-plan-summary"><span>已选订单：{{ selectedRows.length }} 个</span><span>SKU：{{ selectedSkus().length }} 种</span><span>默认：单 SKU 一箱，可调整为混箱</span></div>
+      <el-radio-group v-model="packingMode" class="packing-mode"><el-radio-button label="CUSTOMER_INSTRUCTION">客户合箱指令</el-radio-button><el-radio-button label="WAREHOUSE_RECOMMENDATION">仓库自主合箱</el-radio-button></el-radio-group>
+      <div v-for="(box, boxIndex) in packingBoxes" :key="boxIndex" class="packing-box"><div class="packing-box-head"><strong>第 {{ boxIndex + 1 }} 箱</strong><el-button text type="danger" :disabled="packingBoxes.length <= 1" @click="removePackingBox(boxIndex)">删除箱</el-button></div><div v-for="(item, itemIndex) in box.items" :key="itemIndex" class="packing-item"><el-input v-model="item.skuCode" placeholder="SKU" /><el-input-number v-model="item.quantity" :min="0" :precision="0" controls-position="right" placeholder="数量" /><el-button text type="danger" :disabled="box.items.length <= 1" @click="removeBoxItem(box, itemIndex)">移除</el-button></div><el-button text type="primary" @click="addBoxItem(box)">+ 添加 SKU</el-button><div class="packing-dimensions"><el-input-number v-model="box.length" :min="0" :precision="2" placeholder="长 cm" /><el-input-number v-model="box.width" :min="0" :precision="2" placeholder="宽 cm" /><el-input-number v-model="box.height" :min="0" :precision="2" placeholder="高 cm" /><el-input-number v-model="box.weight" :min="0" :precision="2" placeholder="重量 kg" /></div></div>
+      <el-button plain type="primary" @click="addPackingBox">+ 添加箱</el-button>
+      <el-input v-model="packingRemark" type="textarea" :rows="2" maxlength="500" show-word-limit placeholder="合箱备注（选填）" />
+    </div>
+  </AppDialog>
   <AppDialog class="admin-density-dialog" v-model="dialogOpen" :title="dialogMode === 'create' ? '新增换标单' : '审核换标单'" width="min(760px, calc(100vw - 28px))" :confirm-text="dialogMode === 'create' ? '保存换标单' : '提交审核'" :confirm-loading="submitting" @confirm="submitForm">
     <el-form class="density-form" label-position="top"><h3>订单信息</h3><el-row :gutter="16">
       <el-col :span="12"><el-form-item label="换标单号"><el-input :model-value="dialogMode === 'create' ? '系统自动生成' : form.orderNo || '—'" readonly /></el-form-item></el-col>
@@ -232,4 +281,13 @@ h3 { margin: 0 0 var(--admin-space-5); color: var(--cc-text); font-size: var(--a
 h3:not(:first-child) { margin-top: var(--admin-space-1); padding-top: var(--admin-space-5); border-top: 1px solid var(--cc-border); }
 .el-form :deep(.el-row) { margin-left: 0 !important; margin-right: 0 !important; }
 .el-form :deep(.el-input), .el-form :deep(.el-select), .el-form :deep(.el-input-number), .el-form :deep(.el-date-editor) { width: 100%; }
+.packing-plan-dialog { display: grid; gap: 14px; }
+.packing-plan-summary { display: flex; gap: 24px; color: var(--cc-text-secondary); font-size: var(--admin-font-body); }
+.packing-mode { margin-bottom: 2px; }
+.packing-box { border: 1px solid var(--cc-border); border-radius: 6px; padding: 14px; display: grid; gap: 10px; }
+.packing-box-head, .packing-item, .packing-dimensions { display: flex; align-items: center; gap: 10px; }
+.packing-box-head { justify-content: space-between; }
+.packing-item .el-input { flex: 1; }
+.packing-item .el-input-number { width: 160px; }
+.packing-dimensions .el-input-number { width: 150px; }
 </style>
diff --git a/src/modules/overseas-warehouse/pages/ReturnInventoryManagementView.vue b/src/modules/overseas-warehouse/pages/ReturnInventoryManagementView.vue
index 77036eef..3fbc91ab 100644
--- a/src/modules/overseas-warehouse/pages/ReturnInventoryManagementView.vue
+++ b/src/modules/overseas-warehouse/pages/ReturnInventoryManagementView.vue
@@ -3,12 +3,14 @@ import '@/styles/adminDensity.css'
 import { computed, onMounted, reactive, ref } from 'vue'
 import { Search } from '@lucide/vue'
 import { ElMessage } from 'element-plus'
+import { useRouter } from 'vue-router'
 import { listPlatformTenants, listSharedReceivingOverseasWarehouseOptions, type PlatformTenantResource } from '@/modules/iam'
 import DataTable, { type DataTableColumn } from '@/shared/components/DataTable.vue'
 import AdminPage from '@/shared/components/AdminPage.vue'
 import AppDialog from '@/shared/components/AppDialog.vue'
 import { getReturnCarton, getReturnCartonLabel, listReturnCartons, listReturnInventoryMovements, listReturnStock, type ReturnCartonDetail, type ReturnCartonRow, type ReturnInventoryMovement, type ReturnStockRow } from '../api/returnInventory'
 const props = defineProps<{ mode: 'inventory' | 'cartons' }>()
+const router = useRouter()
 const loading = ref(false), total = ref(0), detailOpen = ref(false)
 const stockRows = ref<ReturnStockRow[]>([]), cartonRows = ref<ReturnCartonRow[]>([]), detail = ref<ReturnCartonDetail>()
 const inventoryTab = ref<'stock' | 'movements'>('stock')
@@ -47,6 +49,7 @@ async function loadOptions() {
 }
 async function openCarton(mark: string) { try { detail.value = await getReturnCarton(mark); detailOpen.value = true } catch (e) { ElMessage.error(e instanceof Error ? e.message : '箱号详情加载失败') } }
 async function printLabel(mark: string) { try { const label = await getReturnCartonLabel(mark); const popup = window.open('', '_blank'); if (!popup) return ElMessage.warning('请允许浏览器打开打印窗口'); popup.opener = null; popup.document.open(); popup.document.write(label.printableHtml); popup.document.close(); popup.focus(); popup.print() } catch (e) { ElMessage.error(e instanceof Error ? e.message : '箱唛加载失败') } }
+function openPackingPlan() { void router.push({ name: 'overseas-last-mile-orders', query: { tab: 'return-packing' } }) }
 onMounted(() => { void load(); void loadOptions() })
 const stockColumns: DataTableColumn[] = [
   { key: 'stock-0', label: '客户', minWidth: 180, slotName: 'stock-0' },
@@ -94,6 +97,7 @@ const tableColumns = computed(() => props.mode === 'cartons' ? cartonColumns : i
 
   <DataTable appearance="integrated" :stripe="false" column-settings-mode="show" v-model:page="query.page" v-model:page-size="query.size" :data="tableRows" :columns="tableColumns" :loading="loading" :total="total" :page-sizes="[20, 50, 100]" :preference-key="`overseas-return-${mode === 'inventory' ? inventoryTab : 'cartons'}`" @update:page="load" @update:page-size="query.page = 1; load()">
     <template #toolbar-start><h1>{{ mode === 'inventory' ? '退货库存管理' : '退货箱号管理' }}</h1></template>
+    <template #toolbar-actions><el-button v-if="mode==='inventory'" type="warning" @click="openPackingPlan">创建合箱计划</el-button></template>
     <template #filters><el-tabs class="density-element-tabs" v-if="mode==='inventory'" v-model="inventoryTab" @tab-change="changeInventoryTab"><el-tab-pane name="stock" ><template #label><span class="density-tab-icon" aria-hidden="true">🏷️</span><span>退货库存</span></template></el-tab-pane><el-tab-pane name="movements" ><template #label><span class="density-tab-icon" aria-hidden="true">📝</span><span>退货进销存明细</span></template></el-tab-pane></el-tabs><section class="query-toolbar query-panel"><el-select v-model="query.customerId" clearable filterable placeholder="全部客户" :loading="optionsLoading"><el-option v-for="item in customerOptions" :key="item.value" :label="item.label" :value="item.value" /></el-select><el-select v-model="query.overseasWarehouseId" clearable filterable placeholder="全部海外仓" :loading="optionsLoading"><el-option v-for="item in warehouseOptions" :key="item.value" :label="item.label" :value="item.value" /></el-select><el-input v-model="query.skuCode" clearable placeholder="SKU" @keyup.enter="search" /><el-input v-if="mode==='cartons'" v-model="query.cartonMark" clearable placeholder="箱号/箱唛" @keyup.enter="search" /><el-input v-if="mode==='cartons'" v-model="query.returnNo" clearable placeholder="退货单号" @keyup.enter="search" /><el-select v-if="mode==='cartons'" v-model="query.status" clearable placeholder="箱状态"><el-option label="可用" value="AVAILABLE" /><el-option label="已合箱" value="MERGED" /></el-select><el-button type="primary" @click="search"><Search :size="16" />查询</el-button></section></template>
     <template #stock-0="{ row }">{{ customerName(row.customerId) }}</template>
     <template #stock-1="{ row }">{{ warehouseName(row.overseasWarehouseId) }}</template>
diff --git a/src/modules/overseas-warehouse/pages/prototypeContract.test.ts b/src/modules/overseas-warehouse/pages/prototypeContract.test.ts
index 415d5c69..86f2e74b 100644
--- a/src/modules/overseas-warehouse/pages/prototypeContract.test.ts
+++ b/src/modules/overseas-warehouse/pages/prototypeContract.test.ts
@@ -409,7 +409,7 @@ describe('overseas warehouse first-batch prototype contract', () => {
       'inTransit', 'updatedAt',
     ])
     expect(columnKeys('RelabelOrdersView.vue')).toEqual([
-      'actions', 'orderNo', 'sku', 'productName', 'cartons', 'budgetTotal', 'relabelCost', 'walletStatus', 'labelRequirement', 'fileName', 'status', 'createdAt',
+      'actions', 'selection', 'orderNo', 'sku', 'productName', 'cartons', 'budgetTotal', 'relabelCost', 'walletStatus', 'labelRequirement', 'fileName', 'status', 'createdAt',
     ])
     expect(columnKeys('PalletsView.vue')).toEqual([
       'actions', 'code', 'type', 'warehouse', 'volume', 'purchasePrice', 'fbaWarehouse', 'status', 'remark',